At BYLTup, we specialize in delivering high-performance commercial roofing solutions for Southern California’s most demanding environments. In 2024, our team took on and successfully completed one of the largest IB Roof Systems installations by any contractor in the state that year — a full roof recover on a nearly 120,000 square foot active industrial bakery in Torrance, CA.
The project involved a fully operational food production facility where zero downtime was critical. Production lines ran continuously, requiring precise coordination, stringent safety protocols, and meticulous dust/debris control in a food-grade environment.
Why IB Roof Systems 60 MIL PVC ChemGuard™ with DuPont® Elvaloy® KEE?
For this high-stakes industrial bakery, we selected IB’s 60 MIL PVC ChemGuard™ membrane formulated with DuPont® Elvaloy® KEE. This specialized thermoplastic single-ply membrane stands out for industrial and restaurant applications due to its superior resistance to greases, oils, acids, and other chemicals typical in bakery operations.
Key advantages that made it the ideal choice:
- Outstanding chemical and grease resistance to protect against food processing contaminants.
- Excellent weldability for monolithic, leak-proof seams.
- High durability, puncture, and tear resistance.
- Long-term weatherability and energy efficiency with a reflective white surface.
- Full manufacturer-backed warranties through our certified IB installer status.
This membrane ensures decades of reliable performance while meeting the rigorous demands of a 24/7 production facility.
Project Scope & Execution
We executed a complete roof recover over the existing system following thorough preparation. The process included:
- Comprehensive substrate inspection, cleaning, and repairs.
- Installation of 1/4" DensDeck fire board as a separation/protection sheet for enhanced fire performance and smooth base for the new membrane.
- Mechanical attachment of the IB PVC ChemGuard™ system per manufacturer specifications.
- Integration of IB walkway tread pads in high-traffic service areas for added protection and safe maintenance access.
- Replacement of all industrial skylights with new units featuring fall protection screens for enhanced safety and code compliance.
The sheer scale — nearly 120,000 square feet — combined with dense rooftop equipment (HVAC, exhaust systems, piping, and structural supports) made this one of our most complex undertakings. Our crews navigated tight phasing to keep operations uninterrupted while maintaining full safety standards.
Expertise in Large-Scale, Complex Commercial Roofing
This project exemplifies BYLTup’s ability to tackle any size commercial roofing challenge in Southern California. From intricate rooftop logistics and zero-disruption scheduling to managing extensive mechanical systems, our team demonstrated why we are trusted for the region’s largest and most demanding installs.
As a Tier 1 Certified IB Roof Systems installer, we bring the right combination of technical expertise, premium materials, and disciplined project management to every job — whether it’s a small retail space or a massive industrial facility like this one.
Ready for Your Next Project?
Whether you manage a commercial property, industrial facility, or large retail space in Long Beach, Huntington Beach, Costa Mesa, Torrance, the Coachella Valley, or surrounding areas of Los Angeles and Orange County, BYLTup delivers roofs built for the long term — with minimal disruption and maximum performance.
Contact us today for a free evaluation of your commercial roofing needs. Let’s discuss how we can protect your facility with proven systems like IB Roof System’s ChemGuard™.
Call (562) 414-4425 or visit www.byltup.com to learn more.
BYLTup — Build Your Long Term.